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Engineering

Engineering Services



As an industrial systems integrator, IBT maintains a broad based engineering staff to support our products and services. The engineering group is proficient in concept, design, installation, start-up and training for material handling, motion control, and warehouse systems. With a range of experience and knowledge in modern industrial technology, our engineers are specialists in the areas of PLC programming, material handling layout, sortation, robotic palletizing, HMI programming, motion control systems, complete controls package design, and CAD layout. IBT can also provide ongoing technical support for your complex industrial systems.
MATERIAL HANDLING SYSTEMS
IBT is one of the leading material handling system suppliers in the Midwest. Typically we use a project team approach to the design & implementation of advanced material handling solutions. Each system we design is the result of the coordinated efforts of our technical sales professionals, mechanical & electrical engineers & most importantly, our customers. This important partnership ensures the development of a solution that fits the specific needs of our customers, while maintaining the important performance criteria & technical integrity that are so important to their bottom line.

IBT's material handling design philosophy involves many key steps to ensure accuracy, functionality & payback.


Initial Site Survey

  • To evaluate current operations & establish project expectations & goals, the IBT team works together with the customer to identify the scope of the work.

  • Concept Development & Design

  • After the scope of the project has been determined, the next step is to provide a proposal that outlines one or more solutions. Our engineers evaluate the process & identify performance characteristics, such as speed or rates of flow; system flexibility; packaging, palletizing & storage requirements & ongoing maintenance issues. The package proposal would include complete mechanical systems & electrical controls.

  • Implementation

  • Once the project is approved, an implementation team from IBT will work with the customer to establish a plan & schedule for installation. All work will be performed based on the agreed upon implementation plan.

  • Start-up, Training, & Ongoing Technical Support

  • IBT's involvement with the project extends well beyond the installation stage. Team members remain on-site to start up the system & familiarize customer personnel with operation & maintenance procedures. Ongoing technical support is also available as necessary to ensure system performance & customer peace of mind.

  • A Wide Range of Material Handling Engineering Services

  • Standard Conveyor Systems (Gravity, Belt, Powered, Live Roller, Zero Pressure Accumulation, Chain Drive, etc.); Specialty Applications (Sortation Systems, Robotic Pick & Place, Automated Palletizers); Warehouse Equipment Services (Layout & Design, Storage Rack & Shelving Systems, Mezzanines, In-Plant Offices, etc.); Control Packages (Control System Panel Design/Fabrication, PLC, Photo Sensors, Proximity Devices, Bar Code Sortation/Print/Apply, In-Motion Weighing, Safety Devices, & much more).
  • MOTION CONTROL SYSTEMS
    Advanced motion control technology uses electronic controllers, AC & DC drives, motors, encoders & logic devices to provide the missing links that turn a series of independent operations into a unified production system. A variety of functions can be performed by advanced electronic motion control systems.


    Single-Axis Linear Positioning

  • This type of motion control involves back & forth movement along a straight line. Typical single-axis motion control applications include cut to length machinery, back gauging, slides, articulated arms, registration equipment, conveyors & machine tools.

  • Multi-Axis Linear Positioning

  • Similar to Single-Axis, except the movement can be along two or more separate straight line paths, usually perpendicular to one another. Typical multi-axis motion control applications include coil winders, X-Y tables, flight simulators, pick & place machines, machine tools & robotics.

  • Rotary Positioning

  • Involves precise rotary movement about an axis, sometimes in conjunction with linear movement. Applications include rotary indexing tables, articulating arms, valve actuators, & machine tools.
  • ROBOTIC PALLETIZING, PICK & PLACE SYSTEMS
    The sophisticated computer control & multi-axis motion capabilities of today’s advanced robotic systems give you incredible versatility. Industrial robots are being utilized to increase production & quality of performance while lowering cost of goods & time to market.

    Robots have the ability to be reprogrammed & retooled for multiple applications, eliminating the functional obsolescence which sends many single-task machines to early retirement. Robotic systems can also integrate a series of independent operations into a unified production process.


    Material Handling Applications

  • Transfer of in-process or finished parts
  • Heavy or awkward loads
  • Toxic or hazardous materials

  • Palletizing/Depalletizing Applications

  • Finished shipping cases, bulk bags, drums, plastic containers, etc.
  • In-process or finished parts
  •  

    Machine Tending Applications

  • Molding & die casting
  • Punch press
  • Lathes, mills, threaders, etc.

  • Food & Pharmaceutical Packaging Applications

  • Food grade products & consumer goods
  • Delicate materials or sterile products
  •  

    Process Cell Applications

  • Small parts mechanical assembly
  • Sub-assembly or progressive
  •  
    ENGINEERING SERVICES

    Automation & Technology Integration Services

  • Engineering & Concept Design
  • PLC Programming
  • Robotic Pick & Place Systems
  • Material Handling Systems
  • Pallet Handling/Palletizing Systems
  • Sortation Systems
  • Operator Interfaces
  • Motion Control Systems
  • Turnkey Integrated Systems

  • 1.888.809.3464



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